Polyester film based flexible composites

Thermef

Polimex

Polyester Film

Polipress

Politrix

DMD

Diakraft and Diafilm

Thermef

THERMEF: 100% Saturated D.M.D. laminate Class F insulation (155°C). Thermef is a D.M.D. laminate (polyester non woven fibermat/polyester film/polyester non woven fibermat), that is 100% saturated with class H resins to obtain thermal index 155°C according to A.S.T.M. D-1830. The resin is hot-cured so that it is permanent and non melting. The polyester film is heat-stabilized to minimize shrinkage at 150°C.

Typ	D50	D75	D100	D125	D190	D250	D350
Overall thickness (+-10%) mm	0,15	0,18	0,20	0,23	0,29	0,35	0,45
Construction mils mm	0,050	0,075	0,100	0,125	0,190	0,250	0,350
Nominal weight g/qm	160	200	235	275	370	445	580
Dielectric strength as supplied KV	8	9	11	12	15	17	20
Tensile strengt
machine direction Kg/cm	11	14	16	20	30	35	40
transverse direction Kg/cm	9	11	12	15	20	30	35
Elongation at break %	20
Melting point °C	260
Shrinkage at 150°C %	<2
Standard roll width mm	1000
Minimum width of slit reels mm	8
I.D. x O.D. standard rolls mm	76x330

Polimex

POLIMEX: Polyester film/Nomex laminates

Class F insulation (155°C).

Polyester film is laminated to one or two layers of Nomex paper to obtain class F laminates. High temperature adhesive are used and laminates can be made in different combinations..

Polimex N.M.3S

Type	3S/50	3S/75	3S/100	3S/125	3S/190	3S/250	3S/350
Overall thickness mm	0,14	0,16	0,19	0,22	0,28	0,34	0,44
Polyester film thickness, microns	50	75	100	125	190	250	350
Nomex layers x thickness, microns	1x80
Nominal weight g/m²	155	190	220	255	340	420	565
Standard roll width mm	914

Polimex N.M.N. 3D

Type	3D/50	3D/75	3D/100	3D/125	3D/190	3D/250	3D/350
Overall thickness mm	0,22	0,25	0,28	0,30	0,36	0,43	0,53
Dicke der Polyesterfolie in µ	50	75	100	125	190	250	350
Dicke der Nomexfolie* in µ	2x80
Nominal weight g/m²	220	265	290	330	430	520	650
Standard roll width mm	914

Polimex N.M.N. 2D

Type	2D/50	2D/75	2D/100	2D/125	2D/190	2D/250	2D/350
Overall thickness mm	0,17	0,19	0,22	0,24	0,31	0,37	0,47
Dicke der Polyesterfolie in µ	50	75	100	125	190	250	350
Nomex layers x thickness, microns	2x50
Nominal weight g/m²	180	210	245	280	370	455	595
Standard roll width mm	914

Polimex N.M.N. 411D

Type	411D/23	411D/50	411D/75
Polyester film thickness microns	23	50	75
Uncalendered Nomex layers x thickness microns	2x130
Nominal weight g/m²	141	178	213
Standard roll width mm	965

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Polyesterfolie

Polyester film based flexible composites

Polyester film can be laminated to one or more different flexible substrates, e.g. plastic films, papers, fabric, metal foils, etc., thus obtaining composite materials having outstanding technical qualities, for example:

greater tensile strenght and elongation
improved tear strength (initial and propagating)
increased thermal index from class 130°C (B) to class 155°C (F)
greater adhesion of impregnating resins
improved heat dissipation
prevention of polyester oxydation
higher insulation properties
resulting in true cost reduction benefits

Polipress

LP COMPOSITE: pressboard-polyester film lamination

Class B insulation (130°C).

LP Composite is a lamination of polyester film 23 or 50 microns thick (1 or 2 mils), laminated to one or two layers of prssboard paper of varying thickness. When laminated to polyester film, pressboard papers have good tear resistance and exellent flexibility along with good dielectric properties in conditions of high humidity.

PRESSBOARD POLYESTER FILM	Pressboard-Polyester film 1 mil							Pressboard-Polyester film 2 mils						Pressboard/Pet film/Pressboard
Type	S/25							S/50						D/50
Overall thickness mm	0,13	0,18	0,23	0,28	0,33	0,38	0,15	0,20	0,25	0,30	0,35	0,40	0,25	0,35	0,45	0,55
Construction mils	0,025							0,050						0,050
Nominal weight g/m²	155	215	270	325	385	440	190	245	305	360	420	480	310	420	570	680
Dielectric strength KV	6	6	6	6	6	6	8	8	8	8	8	8	7	8	9	10
Tensile strength
-machine direction Kg/cm	10	15	19	25	28	28	10	12	15	19	24	30	20	31	40	54
-transverse direction Kg/cm	7	10	13	14	19	22	8	9	10	11	12	15	13	20	26	36
Elongation at break
-Machine direction %	3	3	5	5	5	5	3	3	3	3	5	5	5	5	5	5
-transverse direction %	10	10	13	13	13	13	10	10	10	10	13	13	10	13	13	13
Standard roll width mm	750							750						750
Minimum width of slit reels mm	8							8						8
I.D.x O.D. standard rolls mm	76x330							76x330						73x330

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Politrix

Politrix: Kraft/Polyester/Kraft lamination

Class B insulation (130°C).

Politrix is produced by laminating polyester film between two layers of kraft paper, thus giving outstanding electrical and mechanical properties, plus the protection of the polyester film from oxydation. This makes Politrix suitable for insulation in low and medium tension electrical machines. Politrix can be easily impregnated and has good tear strength.

Type	D25	D50	D75	D100	D125
Overall thickness mm	0,13	0,15	0,18	0,20	0,23
Construction mils	0,025	0,050	0,075	0,100	0,125
Nominal weight g/qm²	160	200	240	270	300
Dielectric strength
-as supplied KV	6	10	14	17	19
-after bending to 180°C KV	5	9	10	12	14
Tensile strength
-machine direction Kg/cm	14	14	19	20	25
-transverse direction Kg/cm	9	10	14	16	20
Elongation at break %	>3	>5	>5	>5	>5
Standard roll width mm	1000
Minimum width of slit reels mm	8
.D. x O.D. standard rolls mm	76x330

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DMD

DMD: Polyester fibermat/film lamination 70% saturated

Class B/F insulation (130/155°C).

D.M.D. is produced by laminating polyester film to two outer layers of polyester non-woven fibermat. The lamination process is made with a heat resistant adhsive system which encloses and protects the film at elevated temperature and gives 70% saturation. Once impregnated the material is thermally upgraded dependant on the type of resin used.

Type	D50	D75	D100	D125	D190	D250	D350
Overall thickness (nominal) mm	0,14	0,17	0,20	0,23	0,30	0,35	0,45
Construction mils	2/2/2	2/3/2	2/4/2	2/5/2	2/7,5/2	2/10/2	2/14/2
Nominal weight g/m²	145	180	215	245	340	425	565

Dielectric strength
-as supplied KV	7	8	10	11	13	14	19
-after bending to 180°C KV	6	7	9	10	12	13	17
Tensile strength
-machine direction Kg/cm	14	15	18	20	25	28	34
-transverse direction Kg/cm	14	15	18	24	27	30	36
Elongation at break %	25
Melting point °C	260
Shrinkage at 150°C %	3
Standard roll width mm	1000
Minimum width of slit reels mm	8
.I.D. x O.D. standard rolls mm	76x330